Denso Robotics

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Since DENSO introduced its first component over 50 years ago, it has been committed to producing the most reliable, consistent quality product possible. This philosophy has made DENSO one of the world's largest automotive component parts manufacturers, producing over 60,000 different components, with nearly $31 billion in annual sales.

DENSO's commitment to building quality products has evolved as new advances in technology were made. When the technology for Robotics first appeared in the early 60's DENSO further developed it and applied it to its parts production.


Currently, DENSO is the largest user of small assembly robots in the world, with over 13,000 Robots designed internally and used in its own manufacturing facilities. In addition, over 7,000 DENSO Robots are used in outside companies globally.

DENSO now offers a full line of Robotics to the US market. Take a look at what 30 years of experience can do for you.
 

Product Line

Model:
Basic
Basic, Overhead-mount
Dust-proof & Splash-proof model
Overhead-mount, Dust-proof & Splash-proof model
Cleanroom model
Max Reach
Max Payload
Cycle Time
 550 mm
 450 mm
 350 mm
  5 kg
  5 kg
  5 kg
0.35 sec.
0.35 sec.
0.35 sec.
*NPN or PNP I/O specifications.
Detailed Specifications >>
 
 
 
 
 
 
 
 

 

 

 

 

Model:
Basic
Basic, Overhead-mount
Dust-proof & Splash-proof model
Overhead-mount, Dust-proof & Splash-proof model
Cleanroom model
Max Reach
Max Payload
Cycle Time
 1,000mm
 850mm
 700mm
 600mm
 1,000mm
 850mm
 700mm
 600mm
  20kg
  20kg
  20kg
  20kg
  10kg
  10kg
  10kg
  10kg
0.31 sec.
0.31 sec.
0.31 sec.
0.31 sec.
0.31 sec.
0.31 sec.
0.29 sec. *1
0.29 sec.
*1
*1 Only for Basic model. For Dust-proof & Splash-proof model and Cleanroom model: 0.31 sec.

*NPN or PNP I/O specifications.

Download Specifications PDF >>
 
 
 
 
 
 
 
 
 
Model: Basic
With brakes
Dust-proof & Splash-proof model
Dust-proof & Splash-proof model with brake
Cleanroom model
Cleanroom model with brakes
ANSI compliant / CE compliant
*NPN or PNP I/O specifications.
Max Reach
Max Payload
Cycle Time
 850mm
 650mm
  5kg
  5kg
  0.59 sec
  0.49 sec
Download Specifications PDF >>

      

      

        

Model: Basic
Dust-proof & Splash-proof model
ANSI compliant
CE compliant
*NPN or PNP I/O specifications.
Max Reach
Max Payload
Cycle Time
 1,300mm
 1,000mm
  10kg
  10kg
  0.95 sec
  0.89 sec
Download Specifications PDF >>
Five axis

Standard cycle time is less than 1.0 second. Position repeatability is ±0.02mm. The best in it’s class.

Maximum payload is 3kg (five axis type).

The main body is only 12kg (five axis model) making relocation and installation a snap.

Footprint is only 160×160mm which contributes to easy integration.

All motors are 80W or less. Total capacity of the motors is 300W or less, to save energy.

The size of the new controller is the smallest in it’s class, half of our previous type.

 

 

Six axis

Standard cycle time is less than 1.0 second. Position repeatability is ±0.02mm. The best in it’s class.

Maximum payload is 3kg (five axis type).

The main body is only 12kg (five axis model) making relocation and installation a snap.

Footprint is only 160×160mm which contributes to easy integration.

All motors are 80W or less. Total capacity of the motors is 300W or less, to save energy.

The size of the new controller is the smallest in it’s class, half of our previous type.

 
DENSO’s Wincaps II offline programming software

 Designed to assist users in developing and trouble shooting programs on a personal computer. It offers 3-D simulation tools to quickly layout automation workcells. By creating peripherals such as grippers, conveyors, pallets, etc., the user can determine obstacle clearances and verify reach. Robot actions can be simulated without actually operating the robot therefore the programs can be developed efficiently and safely from the initial stage of development. The robot’s motions are dynamically recreated in 3-D solid rendering which can be viewed in near-realtime using RS232C, Ethernet or DeviceNet connections. It also provides full control and monitoring of I/O signals to simulate communications between the controller and external devices during operation.

 

RC7 Controller

An expanded range of communications interfaces as standard, including 100 Base-T Ethernet, USB, RS-232C and Mini Parallel I/O. DeviceNet, Profibus and Parallel I/O ports are optional. The RC7 can control a total of eight axes, including optional conveyor tracking and robot vision. The controller’s large, 3.25 MB memory (expandable to 5.5 MB) can hold up to 10,000 programming steps and 30,000 teach points. The RC7 is fully compliant with the latest ISO, ANSI and CE safety standards, making it suitable for global deployment.
Download Specifications PDF >>

MODEL NUMBER
• TP-RC5-1 or TP-RC7-1
 
MAIN SPECIFICATIONS
DISPLAY Liquid display with backlight, 640 x 480 pixels
POWER SOURCE 24V (supplied from the controller)
OPERATION ROBOT STOP button, deadman switch, jog dial, motor power ON/OFF key, AUTO/MANUAL selector switch, R-SEL key M-MOD key, SPEED key Cursor keys, STOP key, OK key, Cancel key
INSTALLATION CONDITION Temperature: 0 to 40C; humidity: 90% RH or less (no condensation allowed)
EXTERNAL H: 260mm x W: 186mm x D: 50mm
WEIGHT Appx. 1kg
CABLE LENGTH 4m, 8m, 12m
Product specifications are subject to change without notice.

 

 

 

 

 

 

 

 

 

 

MODEL NUMBER
• TP-RC5-2 or TP-RC7-2
 
MAIN SPECIFICATIONS
DISPLAY Liquid crystal display, 128 x 64 pixels
POWER SOURCE 24 VDC (supplied from robot controller)
OPERATION 33 membrane switches, robot stop button, mode selector switch, deadman switch
INSTALLATION CONDITIONS Temperature: 0 to 40C; humidity: 90% RH or less (no condensation allowed)
EXTERNAL DIMENSIONS 86mm x 218mm x 38 mm
WEIGHT Appx. 0.3kg
CABLE LENGTH 4 m, 8 m, or 12 m
ACCESSORY WINCAPSII Light

(Note) Cable weight Approx. 0.2 kg (4 m), 0.4 kg (8 m), 0.6 kg (12 m)
Product specifications are subject to change without notice.

 

 

Conveyor Tracking

DENSO’s optional conveyor tracking hardware and software interface with the robot and vision system enabling product to be picked from (or placed onto) a moving conveyer. Input from the conveyor motor’s encoder is fed into the equation allowing fluctuations in speed without error.

In addition to picking on the fly, the conveyor tracking function allows the camera to be mounted up-stream of the working envelope enabling easier integration.

Conveyor Tracking can be used with DENSO’s four or six axis robots and up to
two linear or circular conveyors.

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Copyright © 2005 [Q Point Robotic Solutions]. All rights reserved.
Revised: 10/09/07.